KleenTec Custom Washers

Kleentec will custom engineer a multi-stage cleaning system using your specifications. Our high performance systems completely automate multi-stage cleaning operations, saving time and manpower. Features include flat screen display, key pad and touch screen terminals, enhanced alarms, floating point support, message displays, numeric entry, and diagnostic indicators.

Typical stages of our systems include:

• STAGE 1: Steam heated wash
• STAGE 2: Steam heated rinse
• STAGE 3: Gas conveyor dryer

STAGE 1 Steam heated wash: A loaded basket of parts will transfer onto the platform of the first stage in the system. The unique Air-Rise ® system then automatically lowers the work load into the solution and simultaneously closes the tank cover before agitation begins. Agitation stops when the cleaning cycle is completed as set on the timer located on the control panel. The system will then automatically check to make sure that the next stage is available to receive a basket of parts. If the next stage is available at the end of the timed cycle, the cover automatically reopens as the carrier rises to the loading position.

STAGE 2 Steam Heated Rinse: The basket of parts in stage one will automatically move to the second rinse stage. All powered roller conveyor sections are chain-driven and each section has its own motor drive.

STAGE 3 Recirculating Hot Air Blow-off Dryer: After the rinse cycle is complete, baskets will move forward through the dryer for the duration of the hot air cycle and then onto the discharge conveyor. The parts are first exposed to a 2-minute hot air blow off and then continue through the dryer. Total drying time is about 11 minutes. Average dryer temperature is about 325°F.

Each POWERMASTER immersion cleaner has a heavy gauge base extending the entire length of the machine. All POWERMASTERS are provided with drain outlets, overflow weirs with outlets, a water supply inlet, a quick disconnect coupling for compressed air connections, and a sparger bar inlet for connection to optional filter systems. The overflow weir is mounted inside at the rear of each tank and collects floating contaminants and oils for manual disposal. With an optional filter system and an oil skimmer, the sparger bar sweeps contaminants floating on the liquid surface to the overflow weir where it can be routed to a quiet tank or waste treatment system.

All POWERMASTER immersion cleaners feature our unique patented AIR RISE system for raising the cover automatically at the same time as the platform. Because of the patented AIR RISE system, no cables or pulleys are required in opening and closing the covers. This eliminates any manual effort on the part of the operator in opening the cover during operation of the machine and insures that the cover will be closed during the cleaning cycle for safety and conservation of energy.

Each POWERMASTER has an agitating work platform. The platform moves 138 times per minute through a 4” vertical stroke which is accomplished with DIRECT ELECTROMECHANICAL AGITATION for maximum performance. This patented method of mechanical drive motion which is similar to an automobile crankshaft motion is very smooth yet delivers the quietest, most consistent and aggressive type of agitation. Cleaning effectiveness in an agitation, immersion washer is a function of the length of the stroke times the cycles per minute.