PROBLEM: A machine tool manufacturer with an average weekly metal pass through of 30,000 lbs per week had been having trouble with oil contamination. This oil contamination resulted in non-uniform hardness, cracking and stained parts. The oil had to be disposed of frequently to improve the quality of the parts.
SOLUTION: Since they began filtering their 1600 gallons of Marquench oil with a Como filtrations system like the one pictured, the quality has improved dramatically. The oil lasts more than 2 years with filter changes only every 4-5 months. The annual filter cost per gallon is only $0.46.
Machine Tool Manufacturer Quench Oil Case Study
| Item | Measure |
|---|---|
| Quench Oil Type | Marquench M |
| Quench Oil Volume | 1600 gals |
| Carry out Volume/ yr(6.875%) | 110 gals |
| Total Volume Filtered/yr | 1710 gals |
| Oil Life | 2 years |
| Filter Type | 6566 |
| Filter flowrate | 16 gpm |
| Times oil is filtered /day | 4.8 |
| Time to filter oil volume | 100 min |
| Filter Life | 4 mos. |
| Filter Cost/ change | $263.60 |
| Filter Cost/ year | $790.80 |
| Filter Cost/ gal/yr | $ 0.46 |
| Metal pass-thru, #/wk | 30,000 lbs |
| Metal pass-thru, #/mo | 120,000 lbs |
| Metal pass-thru, #/filter change | 480,000 lbs |
Because of your separators and service, I was able to help one of my customers in a pinch and I have been able to grow my business from 3 employees to 26!”
-Gabe, Portland, OR
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We inspected each filtration system for proper operation and then gathered oil samples and had them tested at a certified lab for particles, % water and viscosity.